Sulfuric Acid Separator
Feature

Pressure-balanced Steady Flow Acid Separator


The Pressure-balanced Steady Flow Acid Separator is an upgraded product specifically designed to address common issues encountered in trough-type equipment during production. It features over 60 precise innovations. Each unit is developed through optimized models on a research platform, fluid simulation design, and testing for validation and adjustment. This product perfectly combines negative pressure steady flow distribution, node innovation, and advanced corrosion-resistant materials, and has gained widespread recognition and application.

Application Values



  • Core Technology
Flow Distribution: Utilizes negative pressure steady flow technology to achieve balanced acid flow, resolving issues with liquid level discrepancies in large-diameter towers.
Real-Time Monitoring: Equipped with IPC and APP systems for real-time negative pressure monitoring, ensuring stable operation.
  • New Materials: Four types of high corrosion-resistant materials are used to handle complex conditions in sulfuric acid processes, enhancing durability.
  • Low tower resistance structure: Designed to reduce gas rising resistance, occupying only 34% of the tower’s cross-section, ensuring a lightweight and low-resistance operation.
  • Acid Distribution Point Uniformity:Achieved through template-based distribution point design, ensuring even distribution 25, reducing resistance, and optimizing packing surface.
  • Uniform Coverage of Point Flow:Employs blind spot compensation and throttling technology to ensure even flow coverage, with a coverage rate of  35%.
  • Reduced Splashes and Foam:Uses rounded acid flow and slow flow design, combined with convex flow guides and PTFE-lined outlet holes, to reduce acid mist and splashing.
  • Energy Efficiency:Saves 4-12% of energy through negative pressure effect (siphon) and low tower height design.
  • High-Efficiency Filtration:Offers three types of filters—swirling kinetic energy, sedimentation anti-vortex, and overflow type.
  • Additional Features
Outlet pressure is less than 0.021 kg/cm², reducing acid mist and foam production, compared to traditional trough-type exits, which have double the pressure.
Full PTFE-Lined Bottom Holes: Covers low points, which account for 15%, without sediment accumulation, and requires no cleaning. The price is half that of imported stainless steel, with a lifespan exceeding 12 years.






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